I was posting on couple other threads on barrel matching and twist rates and was trying to remember what I’d read about this subject and how important it is to match the bullet to the barrel.
I have shamelessly copied this from one of my reloading manuals. The manual is called “The ABC’s of Reloading – 8th Edition” edited by Bill Chevalier.
From chapter 6 called Bullets:
Well, there you go. A little math and viola.…..but there is a very simple method that works with a pocket calculator or even paper and pencil: the Greenhill formula. The Formula for determining twist rates was the work of Sir Alfred George Greenhil, a mathematics professor at Cambridge University who later served as an instructor at the Woolrich Military Academy from 1876 to 1906. Greenhill Discovered that the optimum twist rate for a bullet is determined by dividing 150 by the length of the bullet in calibers and then dividing again by its diameter. The number 150 is a good choice since it allows a useful margin in the calculations. Most twist rates that are close to the formulated ideal will usually work well. The beauty of this formula is that it works very well for lead or jacketed bullets. Weight does not appear to be that critical a factor. Shape and design do not seem to have that much effect either, up to velocities of 2200 fps and, to a degree, above this. To compensate for increased rotational speed at velocities over 3000 fps, some authorities recommend a slightly reduced twist rate. Although velocity does not appear to be considered within this formula, it is included in the rotation segment in a concealed form. Assume a 1:12-inch barrel firing a bullet at 1000 fps. This equals 1000 rotations per second. At 2000 fps, the rotations per second double. Higher velocity yields a faster spin and is thus considered in the calculations, although it is not specifically mentioned. The most recent interpretations of Greenhill opt for a slightly faster twist with the higher velocity cartridges, in the belief that erring on the side of over-stabilization is better than under-stabilization which may result in a tumbling bullet.
The popular .223 Remington is a good candidate for study. Rifles for this cartridge are currently available with the following twist rates: 1:7, 1:8.5, 1:9, 1:10, 1:12, and 1:14 inches. To apply the Greenhill Formula using the original 55-grain bullet yields the following for one brand of full metal jacket military-type bullet measuring .647-inch in length. The bullet diameter is .224-inch, which, divided into the length of .647-inch, gives 2.89 calibers long. Dividing 2.89 into 150 yields a figure of 51.9, or an ideal twist rate of one turn in 51.9 calibers. Multiplying 51.9 by the bullet diameter (.224-inch) equals one turn in 11.63 inches for this particular bullet.
The original twist for the 223-caliber M-16 rifle is 1:12-inches. In its wisdom (?), the Army decided a heavier (longer) bullet was necessary and the M-16A1 is bored with a 1:10-inch twist. The new military bullet will not stabilize in the older barrels. Bullets as heavy as 70 grains are available for the 223 Remington. For a 70-grain bullet measuring .785-inch in length, dividing by .224 equals 3.5. Dividing 150 by 3.5 equals 42.86, or one turn in 42.86 calibers; then 42.86 multiplied by .224 equals 9.6. Thus a twist of 1:9 or 1:10 is required to shoot this bullet accurately. There are other factors involved, such as the amount of bearing surface on the bullet, velocity and barrel lenth. In some cases, bullets that are not well matched to twist rate can be made to function. For example, a short, 40- or 45-grain bullet, in a 223 with a fast twist of 1:9 or 1:10 inches, will perform if the powder charge is cut back. By decreasing the velocity, you can keep the bullet from tearing itself apart.